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JAEA Reports

Development of local exhaust device for vinyl-bag work

Local Exhaust Device Development Team in Analysis Section

JAEA-Technology 2023-015, 19 Pages, 2023/08

JAEA-Technology-2023-015.pdf:1.45MB

In the analytical laboratory of Tokai Reprocessing Plant, samples for operation and facility maintenance are analyzed in glove-box. Analytical reagents and equipment are carried inside the glove-box, and radioactive wastes generated through the analytical work are carried out using plastic bag (vinyl-bag) attached to the glove-box. The work carrying in and out from the glove-box is called as bag-in and bag-out. During these works, if the vinyl-bag is damaged, radioactive materials inside the glove-box may be leaked out and radioactive materials contaminate the vinyl-bag surface and the work area. In addition to that, if the radioactive contamination floats into the air, air in the work area may be contaminated. In this study, actual situation of the vinyl-bag work, specifications, and features of a local exhaust device for glove exchange work, which is an existing local exhaust device for gloves with a similar installation structure to vinyl-bags, have been investigated. Then, local exhaust device for vinyl-bag work have been developed. The developed local exhaust device has the same dimensions and shape as worktable that are conventionally used for vinyl-bag work. Also, a hood, HEPA filter, and exhaust blower, which are main components of the exhaust device for glove exchange work, are installed inside of this worktable. As a result, it has been confirmed that the developed local exhaust device is effective to prevent air contamination in vinyl-bag work without increasing the work procedures, manpower, and work time.

Journal Articles

Equipment renewal, facility improvement, and dismantling / removal in the glove-box at basic laboratory of Plutonium Conversion Development Facility

Umino, Yoshinori; Kato, Keisuke; Tanigawa, Masafumi; Kobayashi, Daisuke; Obu, Tomoyuki; Kimura, Yuichi*; Nemoto, Ryo*; Tajiri, Kazuma*

Nihon Hozen Gakkai Dai-19-Kai Gakujutsu Koenkai Yoshishu, p.33 - 36, 2023/08

In the basic laboratory of the Plutonium Conversion Development Facility in Tokai Reprocessing Plant, tests had been conducted to obtain effective data for manufacturing mixed plutonium and uranium oxide powder by irradiating a mixture of plutonium and uranium solution with microwaves. The test has already been completed, and we are currently dismantling and removing equipment. In this paper, techniques related to equipment renewal, dismantling and removal works inside the glove-box are discussed.

JAEA Reports

Development of "MOX weighing and Ball-mill blending" based on experience in operation and maintenance of MOX fuel manufacturing equipment

Kawasaki, Kohei; Ono, Takanori; Shibanuma, Kimikazu; Goto, Kenta; Aita, Takahiro; Okamoto, Naritoshi; Shinada, Kenta; Ichige, Hidekazu; Takase, Tatsuya; Osaka, Yuki; et al.

JAEA-Technology 2022-031, 91 Pages, 2023/02

JAEA-Technology-2022-031.pdf:6.57MB

The document for back-end policy opened to the public in 2018 by Japan Atomic Energy Agency (hereafter, JAEA) states the decommissioning of facilities of Nuclear Fuel Cycle Engineering Laboratories and JAEA have started gathering up nuclear fuel material of the facilities into Plutonium Fuel Production Facilities (hereafter, PFPF) in order to put it long-term, stable and safe storage. Because we planned to manufacture scrap assemblies almost same with Monju fuel assembly using unsealed plutonium-uranium mixed-oxide (hereafter, MOX) powder held in PFPF and transfer them to storage facilities as part of this "concentration" task of nuclear fuel material, we obtained permission to change the use of nuclear fuel material in response to the new regulatory Requirements in Japan for that. The amount of plutonium (which is neither sintered pellets nor in a lidded powder-transport container) that could be handled in the pellet-manufacturing process was limited to 50 kg Pu or less in order to decrease the facility risk in this manufacture. Therefore, we developed and installed the "MOX weighing and blending equipment" corresponding with small batch sizes that functioned in a starting process and the equipment would decrease handling amounts of plutonium on its downstream processes. The failure data based on our operation and maintenance experiences of MOX fuel production facilities was reflected in the design of the equipment to further improve reliability and maintainability in this development. The completed equipment started its operation using MOX powder in February 2022 and the design has been validated through this half-a-year operation. This report organizes the knowledge obtained through the development of the equipment, the evaluation of the design based on the half-a-year operation results and the issues in future equipment development.

JAEA Reports

Development of fireproof sheet on glove box panels

Kawasaki, Kohei; Shinada, Kenta; Okamoto, Naritoshi; Kageyama, Tomio; Eda, Takashi; Okazaki, Hiro; Suzuki, Hiromichi; Yamamoto, Kazuya; Otabe, Jun

JAEA-Technology 2020-025, 80 Pages, 2021/03

JAEA-Technology-2020-025.pdf:3.72MB

Plutonium Fuel Production Facility was built in 1988 for the purpose of mainly producing MOX fuel of the prototype fast breeder reactor MONJU, and large glove boxes were installed for handling unsealed nuclear fuel material remotely. The panels of these glove boxes are made of acrylic, except for those installed after December 2013. For fires inside the glove box, automatic fire extinguishing systems using halides have been introduced since the beginning of construction, but for fires outside the glove box, there have been issues with direct measures for acrylic. Therefore, we have developed a fireproof sheet that mitigates the effect of fire outside the glove box on the panels as much as possible. As a result, fire-retardant sheets have been selected and attached to the glove box panels. We conducted a flammability test of the acrylic plate attached with these fireproof sheets and a usage environment influence test of fireproof sheets, and obtained good results. In addition, we set up a working group in the Plutonium Fuel Development Center in view of reducing external exposure during the work of attaching fireproof sheets, in which we discussed and examined the work procedure, and summarized it in the basic procedure manual.

Journal Articles

Replacement of the glove port equipped with glove box in Nuclear Fuel Reprocessing Facility

Horigome, Kazushi; Taguchi, Shigeo; Nishida, Naoki; Goto, Yuichi; Inada, Satoshi; Kuno, Takehiko

Nihon Hozen Gakkai Dai-14-Kai Gakujutsu Koenkai Yoshishu, p.381 - 384, 2017/08

no abstracts in English

Journal Articles

Replacement of the glove box panel in Nuclear Fuel Reprocessing Facility

Masui, Kenji; Yamamoto, Masahiko; Kuno, Takehiko; Surugaya, Naoki

Nihon Hozen Gakkai Dai-13-Kai Gakujutsu Koenkai Yoshishu, p.25 - 30, 2016/07

no abstracts in English

Journal Articles

Physical property of seal-gasket for glove box panel in reprocessing facilities

Goto, Yuichi; Yamamoto, Masahiko; Kuno, Takehiko; Surugaya, Naoki

Nihon Hozen Gakkai Dai-13-Kai Gakujutsu Koenkai Yoshishu, p.31 - 34, 2016/07

Chloroprene rubber gaskets are often used to seal the glove box body and its panels. Such gaskets are deformed with compressive pressure and its elastic restoring force keeps sealing property. Therefore, gaskets play an important role in glove box sealing. However, physical properties of those used in glove box have not reported so far. In this study, hardness, elongation, tensile strength and compression set are investigated and its sealing performances are evaluated. The gaskets samples are taken from the glove box, which is used for 37 years. It is found that hardness, elongation and tensile strength of gaskets are changed due to the aging but its values are within the specification of chloroprene rubber. Also, the compression-set is less than the value that sealing performance is decreased. The results show that even the gaskets are used for long time, it has the property to keep sealing performances of glove box.

JAEA Reports

Replacement of the glove box panel in the nuclear fuel reprocessing facility

Yamamoto, Masahiko; Shirozu, Hidetomo; Mori, Eito; Surugaya, Naoki

JAEA-Technology 2016-009, 58 Pages, 2016/05

JAEA-Technology-2016-009.pdf:3.95MB

The panels of glove box installed at Tokai Reprocessing Plant have been deteriorated and transparencies have been decreased due to the long-term use. Therefore, the panels have been replaced from the view point of preventive maintenance. In the new regulation formulated since the Fukushima Daiichi Nuclear Power Plant accident, it is demanded that the glove box consists of incombustible or inflammable materials. In this replacement, new panels have been manufactured with polycarbonate which satisfied the UL94 V-0 incombustible class. The inside of glove box has been contaminated with radioactive materials. Thus, the contamination and operator's exposure have been investigated. Then radiation protection equipment have been selected. Also, it is necessary to maintain the glove box enclosure during the replacement. The replacement has been conducted by covering the opening parts with vinyl sheets. The enclosure function has been verified by the inspection of the new panels and glove box.

Journal Articles

Status of decommissioning of the Plutonium Fuel Fabrication Facility and R&Ds of dismantling technologies for gloveboxes

Kimura, Yasuhisa; Hirano, Hiroshi; Watahiki, Masatoshi; Kuba, Meiji; Ishikawa, Shinichiro

Dekomisshoningu Giho, (52), p.45 - 54, 2015/09

The Plutonium Fuel Fabrication Facility (PFFF) of the Japan Atomic Energy Agency is now in its decommissioning phase. In the PFFF, terminated gloveboxes have been dismantled. Gloveboxes to be dismantled are surrounded by a plastic enclosure to prevent contamination from being spread into process room. Dismantling operations for gloveboxes are performed manually by workers, each wearing an air-feed suit. However, the mental and physical loads placed on workers wearing the air-feed suits are intensively high. Therefore, R&Ds on new dismantling technologies including utilization of heavy machines covered with plastic enclosure for anti-contamination have been started to reduce the potential risks associated with workers and decommissioning costs. In this paper, the status of decommissioning of the PFFF and the overview of developed dismantling technologies for $$alpha$$-tight gloveboxes are described.

Journal Articles

The Cause of corrosion occurred in a glove box filter casing and its repair technique

Mori, Eito; Yamamoto, Masahiko; Taguchi, Shigeo; Sato, Soichi; Kitao, Takahiko; Surugaya, Naoki

Nihon Hozen Gakkai Dai-11-Kai Gakujutsu Koenkai Yoshishu, p.132 - 138, 2014/07

The contamination of the radioactive material was observed on the filter casing surface of the glove box installed at the analytical laboratory in Tokai Reprocessing Plant. The cause of the contamination was investigated with visual inspection, penetrant testing and ultrasonic thickness measurement. It was found that a micro through-hole due to the corrosion of stainless-steel was generated in the glove box filter casing. The repair work of the filter casing was performed keeping the glove box negative pressure. The corrosion part of filter casing was replaced and newly fabricated casing was connected to the glove box with Tungsten Inert Gas welding method.

JAEA Reports

Development of module for TRU high temperature chemistry (Joint research)

Minato, Kazuo; Akabori, Mitsuo; Tsuboi, Takashi; Kurobane, Shiro; Hayashi, Hirokazu; Takano, Masahide; Otobe, Haruyoshi; Misumi, Masahiro*; Sakamoto, Takuya*; Kato, Isao*; et al.

JAERI-Tech 2005-059, 61 Pages, 2005/09

JAERI-Tech-2005-059.pdf:20.67MB

An experimental facility called the Module for TRU High Temperature Chemistry (TRU-HITEC) was installed in the Back-end Cycle Key Elements Research Facility (BECKY) of the Nuclear Fuel Cycle Safety Engineering Research Facility (NUCEF) for the basic studies of the behavior of the transuranium elements (TRU) in pyrochemical reprocessing and oxide fuels. TRU-HITEC consists of three alpha/gamma cells shielded by steel and polyethylene and a glove box shielded by leaded acrylic resin, where experimental apparatuses have been equipped and a high purity argon gas atmosphere is maintained. In the facility 10 g of $$^{241}$$Am as well as the other TRU of Np, Pu and Cm can be handled. This report summarizes the outline, structure, performance and interior apparatuses of the facility, and is the result of the joint research between the Japan Atomic Energy Research Institute and three electric power companies of Tokyo Electric Power Co., Tohoku Electric Power Co. and the Japan Atomic Power Co.

Journal Articles

Development of metal fuel fabrication technology for irradiation test in JOYO

Nakamura, Kinya*; Iwai, Takashi; Arai, Yasuo

Denryoku Chuo Kenkyusho Hokoku (L04005), 48 Pages, 2005/04

no abstracts in English

JAEA Reports

Geochemistry research equipment for TRU waste elements

Akai, Masanobu; Ito, Nobuyuki*; Yamaguchi, Tetsuji; Tanaka, Tadao; Iida, Yoshihisa; Nakayama, Shinichi; Inagaki, Shingo*

JAERI-Tech 2004-058, 47 Pages, 2004/09

JAERI-Tech-2004-058.pdf:7.27MB

Geochemistry Research Equipment for TRU Waste Elements has been installed in Back-end Cycle Key Elements Research Facility (BECKY) of Nuclear Fuel Cycle Safety Engineering Research Facility (NUCEF). This equipment is designed to study geochemical behavior of TRU elements and other radionuclides contained in TRU waste (TRU waste elements) and to acquire data for safety assessments of radioactive wastes disposal. The equipment consists of anaerobic glove box systems, aerobic glove box systems equipped with built-in barrier performance testing apparatus, and analytical instruments. This report describes principles, structure, performance and safety designs of each component of the equipment, and results of research performed in the equipment.

JAEA Reports

Scrap of gloveboxes No.801-W and No.802-W

Ouchi, Shoichi*; Kurosawa, Makoto; Abe, Jiro; Okane, Shogo; Usui, Takeshi

JAERI-Tech 2002-026, 35 Pages, 2002/03

JAERI-Tech-2002-026.pdf:2.32MB

Both gloveboxes No.801-W for measuring samples of uranium or plutonium and No.802-W for analyzing the quantity of uranium or plutonium are established at twenty five years ago in the analyzing room No.108 of Plutonium Fuel Research Facility. It was planned to scrap the gloveboxes and to establish new gloveboxes. This report describes the technical view of the scrapping works.

JAEA Reports

The 4th technological meeting of Tokai Reprocessing Plant

; Maki, Akira; ; ; ; ; Fukuda, Kazuhito

JNC TN8410 2001-023, 188 Pages, 2001/11

JNC-TN8410-2001-023.pdf:30.98MB

"The 4th technological meeting of Tokai Reprocessing Plant (TRP)" was held in JNFL Rokkasyo site on octorber 11$$^{th}$$, 2001. The report contains the proceedings, transparancies and questionnaires of themeetin. This time, we reported about "Maintenance and repair results of Tokai Reprocessing Plant" based on technology and knowledge accumulated in Tokai Reprocessing Plant.

JAEA Reports

Measurement of neodymium(III) and samarium(III) by spectrophotometer and laser-induced photoacoustic spectroscopic system: A Preliminary study for speciation of aqueous Np(IV) species.

Kitamura, Akira; *

JNC TN8400 2001-009, 54 Pages, 2001/01

JNC-TN8400-2001-009.pdf:1.3MB

Spectroscopic measurements of neodymium(III) and samarium(III) were carried out by spectrophotometer and laser-induced photoacoustic spectroscopic (LPAS) system for the investigation of the detection limit of both systems. The absorption spectra and photoacoustic spectra of Nd$$^{3+}$$ and Sm$$^{3+}$$ were obtained with varying the concentration of the ions from 2$$times$$10$$^{-5}$$ to 2$$times$$10$$^{-2}$$ mol$$cdot$$dm$$^{+3}$$. The absorption spectrum of Nd$$^{3+}$$ was also determined by a special spectrophotometer, of which the measurement cell was set in a glove box filled with inert nitrogen gas. For the comparison with these photoacoustic and absorption spectra, the absorption spectra of Nd$$^{3+}$$ and Sm$$^{3+}$$ were determined by an usual spectrophotometer with the light-path lengths of 1 cm and 10 cm. The detection limit of the photoacoustic measurement was reported much lower than that of absorbance measurement by several researchers. However, the present study was concluded that the detection limit of photoacoustic measurement with the present LPAS system was similar to that of absorbance measurement with the light-path length of 10 cm. The detection limits of neptunium(IV,V) were estimated and the possibility of the speciation of neptunium(IV) was discussed from the results of the present study.

JAEA Reports

The second maintenance report at plutonium conversion development facility

; ; *; *; *; *; *

JNC TN8440 2000-013, 179 Pages, 2000/04

JNC-TN8440-2000-013.pdf:10.31MB

The plutonium conversion development facility (PCDF) has been operated for 17 years and about 12 tons plutonium-uranium mixed oxide (MOX) powder has been converted since operation started in 1983. The first maintenance program for aging of apparatus was carried out from 1993 to 1994. The calcination-reduction fumace, liquid waste evaporator had been dismantled and renewed. The second maintenance program was carried out form 1998 to 1999. The microwave ovens, powder blender, ventilation control panel and so on were dismantled and renewed. Large volume radioactive wastes were generated during this maintenance such as the furnace, the filter casings and glove boxes. These wastes were too large to be packed into the waste container and these wastes were polluted by MOX powder unfixed on these surface. SO cutting and packing operation for these wastes and recovery of MOX powder from them were carried out. In this report, the method of this cutting and packing operation, the radioactive exposure to the operators in this operation, the estimation of nuclear material quantity migrated to filters, the evaluation of re-floating factor of radioactive material, etc. were discussed.

JAEA Reports

Development of resistance welding process; Manufacture of test specimens for ODS steel strength evaluation

Endo, Hideo; Seki, Masayuki; ; *; *

JNC TN8410 2000-007, 89 Pages, 2000/03

JNC-TN8410-2000-007.pdf:6.28MB

(1)Outline of examination. Various test specimens were made to evaluate and confirm the weld strength properties of the oxide dispersion strengthened (ODS) cladding tube material (martensitic and ferritic steel), which had been manufactured in JFY 1997. The examination consisted of tensile tests (RT,650$$^{circ}$$C, 700$$^{circ}$$C, 800$$^{circ}$$C), internal pressure creep tests, internal pressure burst tests, and a rapid heating burst tests. (2)Examination results. The results of the tensile tests are as follows: (ferritic and martensitic) (a)All test specimens from RT to 700$$^{circ}$$C failed in the tube. The weld zones had not failed. (b)The test specimens at 800$$^{circ}$$C failed in the weld zones. There was little elongation. (ferritic) (a)The weld zone had fine grain structure and carbide precipitates. (martensitic) (a)Carbide had precipitated in the weld zone. From these results, the strength of weld zone decreased extremely at temperatures exceeding the endurance limit (700$$^{circ}$$C) All of the internal pressure burst test specimens and the rapid heating burst test specimens failed in the tube and not the weld zone. (3)The quality assurance method of the test specimens. The weld reliability of the test specimens were confirmed by the process control of the welding conditions, by using control test specimens, and ultrasonic testing. Confirmation of the process control of the welding conditions; current wave, the voltage waveform, the accelerogram, and the displacement ripple in the welding process was recorded to assure an abnormal value had not occurred. (Process control of welding condition) The results the current waveform, voltage waveform, accelerogram, and the displacement waveform were excellent. (test specimens) The weld joint was excellent based on metallography examination. (Ultrasonic testing) The length of the weld joint was measured and found to be adequate. The reliability the weld joint can be assured by using the above-mentioned method.

JAEA Reports

None

*; *

JNC TJ8420 2000-013, 96 Pages, 2000/03

JNC-TJ8420-2000-013.pdf:6.04MB

no abstracts in English

JAEA Reports

Design and installation of high-temperature X-ray diffractometer for transuranium elements and its performance test (Joint research)

Arai, Yasuo; Nakajima, Kunihisa; Serizawa, Hiroyuki; ; Suzuki, Yasufumi; Inoue, Tadashi*

JAERI-Tech 98-022, 21 Pages, 1998/06

JAERI-Tech-98-022.pdf:1.07MB

no abstracts in English

72 (Records 1-20 displayed on this page)